{"id":6531,"date":"2021-08-07T11:07:07","date_gmt":"2021-08-07T11:07:07","guid":{"rendered":"http:\/\/hengkemetal.com\/?p=6531"},"modified":"2021-08-06T11:20:53","modified_gmt":"2021-08-06T11:20:53","slug":"metal-casting-vs-metal-forging","status":"publish","type":"post","link":"https:\/\/www.hengkemetal.com\/metal-casting-vs-metal-forging\/","title":{"rendered":"Metal Casting Vs. Metal Forging"},"content":{"rendered":"
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\u201cMetal forging vs. metal casting: which is better?\u201d This question has been one of the most debated when it comes to rigging products. To get a more comprehensive answer, you will have to look deeper into each process.<\/p>\n
Casting and forging\u00a0are two different methods of fabricated metal parts. The two techniques have been used for ages. However, they are different in many ways.<\/p>\n
For instance, while metal casting is always considered the best method for producing a wide variety of metal parts, forging may also be applicable, depending on your needs. You will find out more in this article.<\/p>\n
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The metal casting process\u00a0involves the pouring of molten metal into molds or dies and allowing it to solidify and take the shape of the mold. This process is most suitable for the production of large volumes of metal components since the mold can be reused to create another identical product.<\/p>\n
Accordingly, there are many types of metal casting.\u00a0For instance, die casting\u00a0involves the use of dies instead of molds. The molten metal is poured into the die and left to cool and solidify. Pressure is applied to the molten metal to harden it as it cools. The die casting process\u00a0is widely used for high-speed applications.<\/p>\n
Investment casting\u00a0is another metal casting process.\u00a0During this process, molten metal is poured into molds made of a ceramic slurry. The metal is left to cool and solidify before it is removed from the mold. In precision casting,\u00a0the finished part always comes with an excellent surface finish that may not require post-processes. Investment casting is also known as lost foam casting or low wax casting.<\/p>\n
Centrifugal casting\u00a0is another casting process. This process differs from others since the mold used here is always rotating on a vertical or horizontal axis. This process is mainly suitable for manufacturing metal components with a constant diameter and thin walls.<\/p>\n
The last metal casting technique\u00a0is sand casting. The sand casting process\u00a0involves the use of molds made from sand impacted with clay or any other binding material. This process may be time-consuming but generally more economical than other metal casting processes.<\/p>\n
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The metal forging process\u00a0is a technique used to produce metal parts using compressive force. A hammer or die may be used to apply force on the metal to achieve the desired shape. When the metal is stricken, it is shaped and deformed. This also allows the metal to retain its strength since the grain and structure are not broken.<\/p>\n
The grain flow means that the finished part comes with no defects, inclusions, and porosity. Accordingly, metal forging is relatively low cost. Once you assemble all the forging tools, you can produce many metal parts at a relatively high speed.<\/p>\n
Metal forging\u00a0can be done at room temperature. This process is always referred to as cold forging. \u00a0Accordingly, metal forging can be done where the metal is heated in a process called warm forging.<\/p>\n
Metal casting and metal forging\u00a0are two different metal fabrication processes. To know more about their differences, you may want to look at them separately.<\/p>\n
The metal casting process\u00a0is mainly suitable for fabricating a wide range of metal components with complex shapes and forms. Accordingly, you may want to use casting (investment casting) if you want an excellent surface finish.<\/p>\n
Additionally, metal casting\u00a0does not require more energy. This means that when you have to produce a large volume of metal parts, you should use casting.<\/p>\n