China OEM Investment Casting Manufacturer: Dongying Hengke Precision Metal Company

China’s manufacturing industry has been the main driver of its economic growth. China produces 50% of all industrial goods in the world. China consistently produces high-quality products at reasonable prices. Another name for investment casting is lost wax casting. It produces precision components that minimize material waste and energy.

Investment casting in steel dates back to ancient Egypt and Harappans from India. Investment casting began with materials such as beeswax and clay. Modern manufacturers are able to produce intricate, smooth shapes with less time by using sophisticated techniques.

Rapid drying chambers have made a significant contribution to lost wax casting. The drying chambers can reduce the time needed to complete the layering process. It used to take several days. The new drying rooms allow engineering casting manufacturers to create layered castings faster. This results in a more efficient and cost-effective process. As technology improves, the lost wax process will continue to improve.

This article will describe the meaning of OEM, what Hengke Metal is, how it works, its advantages and disadvantages, technological innovation in Casting, applications, and a summary of Casting.

Read More: PRINCIPLES AND CHARACTERISTICS OF INVESTMENT CASTING

What does OEM stand for?

OEM casting can also be referred to as the original equipment manufacturer. A company that produces components or products for other companies. The company that manufactures the product will provide specifications and design.

The majority of companies that use OEMs are those that need more manufacturing capabilities to produce specialized products. OEM manufacturing is an outsourced or contracted manufacturing method. OEM manufacturers can and will make products according to your design and specifications.

Before you can find an OEM manufacturer, you need to do thorough R&D. This includes engineering, design, and market research. OEM manufacturing is cost-effective for many companies, but huge ones. OEM manufacturing is not only beneficial to large companies.

Historical Background and Characteristics of Dongying Hengke Precision Metal Company

Find out more. It is a casting company. This company is in China. The characteristics of Dongying Hengke Precision Metal Company are that 

• Hengke Metal has an excellent reputation in the worlds of stainless steel and carbon steel casting.
• Their high-quality, precision products are well known. 
• Hengke Metal’s 16-year experience has solidified its reputation as an industry veteran.
• Our precision cast products are used in many industries, including food, medicine, and chemicals, as well as marine, architecture, automatics, and other areas.
• 90% of our products are exported to America, Europe, and some Asian countries. 
• Hengke Metal provides material testing, including hardness, strength, magic powder, and X-rays. Tri-coordinate projectors and instruments can be used for exact measurements. 
• Hengke Metal is a leading provider of professional casting services, offering not only products but also end-to-end solutions.
• Our OEM precision casting business proliferates due to our vast manufacturing network in China and excellent supply chain management.

Who does Casting Precision Work?

The versatility, accuracy, and overall manufacturing value of investment casting make it a highly productive way to manufacture metal components and parts. Lost wax casting begins with the creation of molds.

The shell for investment casting is made by creating a wax pattern that resembles the part that will be cast in metal. The wax pattern is attached to the wax tree, which is “invested” with ceramic slurry. The wax pattern is then attached to the wax tree, which is “invested” in ceramic slurry. 

This process of dipping, sanding, and drying is repeated several times to create a laminate, which will strengthen the shell to withstand the metal pouring in. The shell is then placed in a pressure container, and the wax is melted. It leaves a hollow ceramic mold that is ready to be dried at high temperatures in industrial ovens.

Investment Casting: Advantages

• Tolerances are tight 

Investment casting can produce parts with high accuracy and smaller tolerances. Precision casting is another name for it.

• Material Reusability

Mold material can be reused for subsequent casting processes.

• High-Quality Finish

Investment casting with a High-Quality finish can produce parts that are highly precise while still maintaining a good finish. Surface finishing is thus significantly reduced.

• Complex Forms

Investment casting allows you to create parts in complex shapes. This method does not require a draft, unlike other casting techniques.

• Variations 

Investment casting is a great way to get a wide range of shapes and sizes. You can cast large or small parts.

• Material Variety

Many metals and alloys can be cast, including steel, aluminum, bronze, cobalt-brass, and others.

• Environmental Sustainability

China OEM iron casting parts align with global trends of environmental sustainability. Suppliers adopt eco-friendly practices, such as energy efficiency, waste reduction, and recycling initiatives. The iron castings are durable and long-lasting and contribute to the equipment’s longer lifecycle.

Investment Casting: Disadvantages

• Size restrictions

The sizes of melt mold castings are varied. This range has a lower upper limit than other molding techniques, such as sand casting.

• Very Small Structures

Investment casting can be an excellent choice for thin-walled items, but it is challenging to produce cores that have tiny internal shapes. Holes can’t be smaller than 1.6mm (1/16 inch) or 1.5 times as deep.

• Timing

Investment casting takes a long time compared to some other processes. The processing times are faster than other alternatives.

Check Also: INTRODUCING GREEN SAND CASTING: A RELIABLE METAL CASTING TECHNIQUE

Investment Casting: Uses and Applications

Castings play a vital role in the industrial sector. Castings have become a part of almost all aspects of our daily lives. Castings can be found in many industries. Castings can be found in every aspect of modern life. From medical implants to marine engine parts to automotive brake discs and aerospace turbine blades, castings are everywhere. These sectors are described in more detail below:

1: Automobile Industry

Castings play a vital role in the automotive industry. Castings are essential to the automotive industry. Cast components are used not only in engines, chassis, and drivetrains but in vehicle bodies as well.

2: Furniture decoration

Casting is used for furniture decoration, with an accent on both aesthetics and function. Furniture decoration industries need complex die casts of aluminum alloy that meet high standards for precision.

3: Agriculture Machines

Agriculture is the basis of almost all economies around the globe. Castings for agricultural machines are essential. Castings of iron and light metals are used to make wheels, brake drums, and hydraulic components.

4: Electrical Engineering

Electrical engineering is a vast field with many sub-sectors. Transformers and electric motors are examples of equipment that uses castings for power generation. They contribute to energy efficiency in industrial plants, and they also support energy turnover.

5: Aerospace Industry

Castings are high-tech: without them, no rocket or plane would be able to reach the stars. Investment castings can be used to make many castings for turbines, engines, fuselages, undercarriages, and interior fittings of airplanes.

Steel Investment Castings: A Key to Technological Innovation

The manufacturing and construction industries have relied heavily on steel casting and engineering casts. Steel is the material of choice in many applications because it has exceptional strength, durability, and versatility. The technology of steel casting is constantly improving, and many innovations are on the horizon. This blog will examine the latest developments in the lost wax casting industry and their impact on the future.

1: Additive manufacturing and 3D printing

Integration of 3D printing with additive manufacturing in engineering casting. The 3D printing process eliminates the need for traditional patterns by allowing the production of wax models directly. It allows for quicker prototyping and shorter lead times. So, it also increases the design flexibility. It allows for the creation of complex internal geometries, lattice structures, and lightweight designs, which were previously difficult or impossible to achieve.

2: Advanced Materials and Alloys

New alloys and materials have improved steel casting. New alloy compositions, such as corrosion-resistant steels and high-strength ones, are being developed to meet the demands of various industries. Enhanced mechanical properties and durability characterize these materials. These materials are used in the production of critical components.

3: Automatism and robotics

Steel casting is no exception. Many industries have been revolutionized by automation and robotics. In steel foundries, advanced robotic systems perform repetitive tasks, such as pouring molten metal or removing castings from molds. These automated processes improve worker safety and productivity when working in hazardous environments.

Now, robots are also used in casting plants. They improve accuracy and efficiency by working alongside humans. Robots can assist in tasks that require delicate handling or intricate operations. It will streamline the lost wax casting process.

4: Advanced Quality Control

Investment casting has benefited from the use of non-destructive technology (NDT) for quality control. CT and X-ray scanning engineering Casting allow for a thorough inspection of cast components, detecting internal defects, porosity, and dimensional differences without damaging the component. These techniques are crucial for optimizing processes and ensuring that components meet strict requirements.

5: Cost reductions and increased efficiency are achieved

Using advanced simulation techniques, automation, and 3D printing will improve efficiency, reduce lead times, and reduce production costs. Steel foundries are able to produce complex components faster while reducing manual labor and material waste.

6: Sustainability Practices

In order to reduce the environmental impact of steel casting, it adopts sustainable practices. Loss wax casting adopts sustainable practices in order to reduce its environmental impact. It includes energy-efficient furnaces and waste reduction and recycling programs, as well as the use of environmentally friendly additives and binders in the mold- and core-making process. Sustainable lost wax casting practices encourage resource conservation and an environmentally friendly manufacturing process.

Check Also: ALUMINIUM CASTING VS. STEEL CASTING: SELECTING THE IDEAL ALLOY FOR YOUR PRODUCT

Final Thoughts

Castings are used in industrial applications for a variety of reasons. These benefits go beyond cost-effectiveness. China’s OEM sector is the cornerstone of industrial production. Hengke Metal main products are carbon steel and stainless steel. 

The OEM iron casting industry in China is a leader with its precision engineering, material versatility, scalability, and commitment to high quality. OEM iron cast components are vital parts of modern machinery as industries navigate through the complex landscape. It’s not just an option. It’s an investment for the future.

Every industry is undergoing a revolution. It is progressing at a rapid pace in many sectors. The best investment for the future is in investment casting. Future advancements in 3D printing and materials science may further revolutionize this ancient method.

Why is Hengke Metal a leading industry in investment casting?

Executing investment casting correctly is a highly technical process that requires a high level of experience and skills. You need cast parts. Hengke Metal offers you unbeatable service.

Hengke Metal has its production complex. The company has a team of experienced engineers and technicians, as well as state-of-the-art casting equipment. Our high-quality products and short lead times are another reason we’re proud.

You can configure your quote online by selecting the quantity of parts, the materials, the finishing options, and the shipping method to find the right solution for you. Start your project now!

If you are interested in learning about lost wax casts, contact Dongying Hengke Precision Metal Company. Then, our team quotes the prices.